Biomass pellet plants are a complete fit to equipment used to produce biomass pellets, generally for use as pellet fuel. There are quite a few pieces of equipment used to produce pellets, including biomass pellet mills. One of the first pieces of equipment in the wood pellet plant is the hammer mill or chipper. Before pellet compression can take place the raw matter must be reduced to small uniform size. The particle size required does vary on the diameter of pellet to be shaped in addition to the mm diameter hole in the pellet mill due. For case, pellet energy is usually formed to 6mm pellets, as this diameter of pellet can be used by means of all pellet stoves. Therefore the particle size formed via the hammer mill, chipper or crusher must be smaller than 6mm. Some pellet boilers can use larger diameter pellets, therefore in these circumstances a large pellet could be produced such as 8mm, therefore the hammer mill must manufacture particles less than 8mm. These are the minimum requirements for particle size reduction, on the other hand there is evidence to support that a smaller particle size of around 3-4mm produces a better quality pellet. The reasons for this is a smaller particle size allows for better warmth penetration, to produce a stronger more durable wood pellet energy.

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Before the raw material is ready for the biomass pellet mill, a dryer is usually included in the wood pellet plant. Most virgin biomass resources have a moisture content of around 50%, in addition to for pellet construction that figure needs to be closer to 15%. Therefore after the hammer mill, a flash dryer or rotary dryer is included into the pellet plant. A flash dryer is also known as a air current dryer or pipe dryer. The wet particles are carried in a hot gas stream owing to a pipe network in addition to buffer cylinders. A cyclone separator is then used to separate the dry particles plus wet air. A flash dryer is usually used for raw matter which require only around 10-20 moisture removed. For large wood pellet plants rotary dryers are used as they can be controlled. The pellet mill or biomass pellet mill is the central piece of equipment in the wood pellet plant. As stated, before pellet compression in the biomass pellet mill can take place, the raw matter must have the correct particle size as well as the correct moisture content. It must also be free from contaminates such as stone or metal, which could damage the pellet mill rollers and die. Any key feature the raw matter should have for consistent in addition to proficient quality pellet production, is matter constituency its self.

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Most wood pellet plants are used to make wood pellet fuel for pellet stoves plus boilers. As stated this usually method producing a pellet of 6mm or perhaps 8mm for pellet boilers. Wood pellet plant owners actually prefer producing large diameter pellets, as the fee to manufacture the pellets is less. A large diameter pellet consumes less power during particle size reduction plus pellet compression in the pellet mill.

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A pellet mill is the core piece of equipment in the pellet construction line or pellet plant. There are more than a few unlike designs of pellet mill, including the flat die pellet mill plus the sphere die pellet mill. At PelHeat we promote for sale predominantly the flat die pellet mill. Flat die pellet mills are in most cases used for small scale to medium scale pellet construction set ups. Flat die pellet mills are smaller plus easier to maintain that disc die pellet mills. A pellet mill works on the principle of pressure in addition to heat. The core workings of the pellet mill are the pressing rollers plus the die. The die is where pellet formation takes place. As the rollers force the material owing to the holes in the die, the pellet takes shape. Until the finished pellet is forced out the other side of the die. The die along with its condition, are one of the most important features of the pellet mill. The die must produce ample resistance for a strong durable pellet to be produced, but not too much resistance that the die becomes blocked. Various metals are used to produce the pellet mill die. These include carbon steel, stainless steel in addition to high chromium die. Each has its own reward and disadvantages, which are explained in the biomass pellet manufacture guide.

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A biomass pellet mill has be more durable than a simple feed pellet mill. Biomass pellet production puts more strain on the machine, because of the increased density of the woody wood compared to soft feed materials. To form a pellet, the matter also needs to be melted slightly. More heat is required to melt wood than other biomass materials. Therefore by way of a wood pellet mill for larger machines a conditioner along with steam is used. For smaller pellet mills, the speed of the mill is slowed, to increase resonance time in the hot die to aid melting.

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There are many advantages to heating your property by way of pellet fuels, in either a pellet stove or pellet boiler. Pellet combustion systems strike a balance between basic solid energy burning of the past in uncomplicated log stoves, plus the lower maintenance of heating by an oil or gas based system. Biomass is a environmentally friendly energy, if burnt efficiently by way of little or no smoke. A pellet furnace can achieve high incineration efficiencies, while keeping manual maintenance to an absolute minimum. Pellet stoves in addition to boilers contain an integrated feed hopper, which can hold several days to even a weeks worth of fuel. Large pellet silos can also be purchased, which can hold a years worth of energy, plus if desired automatically feed the small hopper on the pellet stove or boiler as required. They can self ignite along with regulate temperature to the desired level. At PelHeat we offer a free consultation service on pellet production solutions such as pellet mills. We have a wide collection of experience processing a variety of wood along with woody wood resources into pellets. We promote various equipment, plus recommend which equipment is top for your needs depending on your raw material, pellet productivity required in addition to how automated you require the process to be.

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Wood is a general term used to describe any untreated based material which can be used as a fuel source. Oil and gas are constructed from organic based life forms from thousands of years ago, and are not part of the current carbon cycle, they are therefore not regarded as biomass. One of the most common materials used for wood fuel today is biomass along with waste wood resources. For case in point is developing countries biomass is still heavily used as the main source of fuel to cook food as well as boil water.

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One of the most practical plus efficient ways to convert woody wood into an efficient fuel source, is to upgrade the biomass into pellets, to be used in a wood pellet boiler. A biomass pellet is a highly compressed form of wood, which contains very little water. The biomass pellet boiler automatically feeds the pellets from a hopper into the burn pot. At this time the pellet fuel and pellet boiler market are dominated with wood pellets, yet there are many other forms of wood which can be used. For instance, here at PelHeat we have a biomass boiler which burns various pellet fuels. At this time we burn a majority wheat straw pellets. Wheat straw pellets contain almost the same amount of energy as wood pellets, yet are much cheaper to produce. The reason wheat grass pellets are cheaper to create, is because the raw matter is still regarded as an inconvenience. Also it takes much less energy to compress wheat straw into pellets, compared to wood. The disadvantage by wheat grass pellets is the increased amount of ash that is shaped. Grass pellets also produce an ash which melts at a lower heat. Melting ash turns into a hard clinker formation once cooled. We specifically purchased our biomass boiler by means of a burn pot along with auger designs which could remove the clinker away from the burning zone. However most pellet stoves in addition to pellet boilers cannot deal by means of clinker formations.

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Due to our research of how unlike biomass pellets burn, in addition to the knowledge that we gathered we have complied into a guide called the pellet stove in addition to boiler guide. The a range of features which are more crucial for efficient burning. These include burn pot designs, auger feed mechanisms in addition to many other features. At PelHeat we also research plus develop pellet manufacture solutions. There are various pieces of pellet equipment used to create biomass plus wood pellets. On the other hand before a pellet can be created, the raw material must be dried to around 15% moisture. Virgin biomass resources usually contain around 50% moisture, so drying is commonly required. On the other hand many other biomass materials including many straws, grasses as well as fuel crops can be harvested at the correct moisture content. As these resources do not need drying, the energy used to create the pellets is much less. This technique that they are not only cheaper to make, they are also better for the ecosystem, developing a lower carbon footprint. Once the matter has been dried, it is now ready for pellet compression. This usually takes place in the pellet mill, also known as a pellet press or pellet appliance. After compression strong durable pellets are created to be used in the wood boiler.

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For many people, the principle of heating via the use of pellets is still a very new concept. Many people are unaware of the compensation of biomass pellet fuels compared to log fires for case in point, and the possibility to turn other biomass materials into energy pellets. At PelHeat we have been researching in addition to experimenting by means of pellets since 2006. And we are strong believers that pellets will play a key role in changing the current trend of predominantly using fossil fuels to heat homes along with businesses.

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In terms of the definite location and time, it is unclear. However around the 1970’s several feed processors started to experiment processing wood into pellets as a fuel source. Again much like today, the catalysis for the idea came the quick raise in the cost of fuel from the fee of oil plus gas. Yet today we have one more driving factor of trying to decrease green residence gases to slow climate change. Pellets have been formed from hay as well as grasses for animal feed since the start of the 20th century. In the 70’s when biomass pellet fuels were first produced, some people thought a biomass pellet energy industry would grow rapidly from then onwards. Though the price of oil in addition to gas dropped, as well as the appeal of pellets dropped as they do need more maintenance than a simple gas or oil burner. At the turn of the 21st century yet, Sweden was well on its technique to a dominant market share of pellet fuel heating. Owing to the large amount timber processing in Sweden, there were large amounts of sawdust residue accessible cheaply as it was seen as waste, in addition to fee to remove. Central Europe now has a rapidly increasing pellet market than it set to continue. This is a question many people today still disagree over, along with particularly by means of pellet production. At PelHeat we in general support the idea of a large number of smaller scale pellet construction plants along with a few large scale pellet plants. The advantage by way of a small pellet plant positioned in the right location, method the overall energy used as well as charge to the consumer can be reduced. For case in point if a local area has ample resources to manufacture pellet fuel, as well as the local area has a demand for pellet energy. It is far more efficient to manufacture the pellets locally, plus then distribute locally. By way of a large pellet plant the raw matter travel long distances plus the pellet fuel travels long distances. This results in a low overall fuel efficiency due to unnecessary haulage. The other advantage by means of pellet fuels is that local pellet construction plus consumption can be very beneficial to the local economy along with local community in general.

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Since the start of the pellet fuels market, the emphasis has always been on biomass, in addition to only precise types of biomass to make the lowest ash content pellet probable. Though there is straightforward not ample of these resources to meet future market demands. Therefore other forms of biomass plus wood must be used to produce pellet fuels. It also makes it easier for a local community to grow its own energy resources or using other local waste resources from food crop manufacture.

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When buying biomass pellets for your pellet stove, there are several factors that have to be known, to be able to acquire the finest, in addition to correct energy at the finest prices.

There is not easy one type of wood pellet, each raw material used to manufacture biomass pellets produces a energy pellet which generates diverse amounts of ash plus heat. For example if the wood used has a high bark content, this will effect in a higher ash content than a biomass pellet formed with no bark at all. Generally pellets which contain no bark at all are referred to as premium pellet fuels.

Premium pellet fuels create the least amount of ash, the finest levels of heat and also necessitate the least maintenance. Obviously if less ash is generated, the ash draw on the pellet stove has to be emptied less often. The main disadvantage of premium pellets is their premium cost plus unstable cost. For instance the matter used are not the most abundant, plus other economic factors can affect the availability in addition to price of the resources.

For example within the last few years through the recession and decline in the number of new homes being built. There was less biomass residue obtainable to produce premium pellets. This lead to an increase in the charge of premium pellets, past that of even oil prices. However many other cheaper as well as more accessible biomass residues can be used to manufacture fuel pellets. Though not all pellets stoves can burn them. As many are designed to burn purely premium grade pellets.

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Other more abundant biomass as well as biomass residues can be processed into energy pellets, and at PelHeat we actively promote the use of these pellets as there are more sustainable option compared to premium biomass pellets. On the other hand the biggest issue is to manufacture people aware of the differences in the energy pellets. Along with to encourage people to obtain more flexible pellet stoves as well as boilers. The main key difference between diverse types of fuel pellets is the change in ash content. This is the main issue some pellet stoves in addition to boilers cannot overcome. For some pellet stoves an amplify in ash content will cause the stove to fail. The Pellet Stove and Boiler Guide highlights the features to look out for when buying a pellet stove or boiler to buy a more energy flexible unit.

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Many people today are interested in producing their own fuel pellets, for their own use or to start a small business. Local pellet manufacture plus consumption is more sustainable that large scale manufacture through the reduction in energy shipping. We also encourage pellet construction, in addition to we provide a free consultation service to help people purchase pellet manufacture equipment for small along with large scale pellet manufacture. This includes pellet mills, hammer mills, dryers in addition to also complete pellet plants. To learn more and to browse the selection of equipment, please click our PelHeat logo at the top of the page. To learn more about the basic principles of pellet construction.

For more information on Wood Pellet

The fee or value of pellets depends on the raw material. For example premium biomass pellets are the most expensive pellets as they have the lowest ash along with maintenance requirements. As you can see from the pictures to the left pellets can be constructed from many different raw materials including straw, straw as well as other fuel crops including miscanthus, switchgrass plus hemp. The pellets fee will be lower as they require more maintenance than premium biomass pellets. There are multiple reasons to acquire in addition to construction biomass pellets plus other fuel pellets. It is away to use local resources to produce energy at a low price relative to oil and gas prices. Also by way of using local wood resources to create wood fuel pellets develops fuel security and reduces reliance on foreign oil imports.

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Wood in addition to wood fuel pellets are a carbon neutral source of energy which can be grown as well as produced into pellets locally. More people necessitate to understand the core principles of pellet production to be able to take compensation of these resources and manufacture fuel pellets. The Wood Pellet Construction Guide is broken up into uncomplicated set-ups, explaining in basic English by way of diagrams how the process works, plus which raw materials do along with do not work. The charge of biomass pellets varies depending on quite a lot of factors, these include energy quality, obtainable supplies along with demand. All dissimilar types as well as forms of wood residues can be upgraded into wood pellets, though the quality of the residue will affect the price of the pellets. Premium pellets are the highest grade of wood pellet fuel, plus hence have the highest price. Premium pellets use only exact wood resources, and the biomass must be clear from bark as this can raise the ash content of the fuel. Premium wood pellets have the lowest ash and moisture percentage, plus therefore create the highest heat value by means of the least maintenance.

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As stated many other grades of biomass resources can be processed into fuel pellets, wood chippings from tree surgeons for example. These biomass pellets will contain bark, and will have a higher ash content. The higher ash content should lower the price of the biomass pellets compared to premium pellets. Though the ash content will need more maintenance as well as also some pellet stoves and boilers cannot efficiently handle higher ash content wood pellets.
Other wood resources require to be used instead of simply producing premium pellets, as premium pellets cannot meet the market probable that wood pellets offer. As the wood pellet market continues to grow, if only premium pellets are offered which are created from limited resources, the price of pellets will increase as demand outweighs supply. Wood residues which are speedy increasing, plus would be ideal for fuel pellets are willow, or more specifically short rotation coppice willow. The willow will return very high yields in a three year rotation, in addition to can manufacture biomass pellets by way of an ash percentage only somewhat higher than premium pellets. When purchasing a pellet stove or boiler obtain a unit which can handle a higher ash content.

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Producing biomass pellets on a small or large scale is mounting every year. The core need to replace existing oil and gas heating systems through cost plus climate change issues is driving the wood pellets market. Therefore more and more people are generating biomass pellet for sale. Biomass pellets as a energy source is a relatively new concept, as well as has only recently taken off since the beginning of the 21st century. The easy reason for this was wood pellet fuel was uneconomical, in addition to could not compete against the low price of fuels such as oil as well as gas. However, now wood pellets energy is now more than competitive to the price of oil plus particularly gas. Also now the biomass pellet fuel market is established by wood pellet production carried out in most countries. The accessible collection of pellet stoves plus boilers is constantly rising, with new research generating improvements. Biomass pellets fuel has also been encouraged since it is a carbon neutral energy source, that does not contribute additional carbon into the atmosphere, unlike fossil energy such as oil in addition to gas.

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The price of biomass pellet fuel is also far more stable than the charge of oil or gas for case in point. Biomass pellet energy prices will also be far more stable in the future. Oil, gas as well as coal in the future will receive higher taxation, to put people off using them, due to their negative consequence on global warming. Also oil plus particularly gas are limited resources, and as our consumption through global population continues to amplify, the cost of oil plus gas will also raise for this reason. So biomass pellets energy is only set to become more cost competitive in the future. A wood pellet machinery is the core piece of equipment in generating biomass pellets fuel. A biomass pellet machinery works on the principles of friction, pressure as well as heat to reform biomass into pellet form. each appliance comprises a set of rollers covering the surface of a die.

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As stated, there are several unlike designs plus manufactures of pellet stoves and boilers. The video below is of our pellet boiler at PelHeat. We burn a range of diverse types of pellet fuel we have created, including wood pellets energy. At PelHeat we produce small scale equipment to manufacture wood pellet fuel. We daily receive requests on how the wood pellet energy process works, along with could we provide more information. We therefore developed this guide, to address the issue in addition to support general knowledge of the pellet fuel operation.

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Wood pellets are made from compressed wood residues. For the wood fuel market, these are mostly softwood residues, by minimal bark from species of biomass which make a low ash content during incineration. Biomass pellets have grown rapidly in popularity over the last few years, as they are the ideal low maintenance, low cost green fuel. Please view the video below of our pellet boiler burning a assortment of biomass energy pellets. Biomass pellets are a form of renewable energy. Biomass is a alternative resource as supplies can be replaced within the lifespan of consumption, different fossil fuels. Biomass pellets are also a carbon neutral form of fuel, as during the rising cycle of the wood, carbon dioxide is consumed. During burning, the carbon dioxide is released in addition to new woody biomass consumes the carbon. For these reasons there has been a dramatic rise in the production of biomass pellets, plus the use of the wood pellet press.

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Pellets are simply a compressed form of the original raw matter. Many diverse wood materials can be processed in a pellet press, see left for examples. Because of the rise in interest of biomass pellet fuel, there has also being an growing interest in the biomass pellet press. The biomass pellet press is also often referred to as a pellet machine. The equipment is primarily comprised of a die plus roller configuration. The key difference maybe that some wood pellet presses adopt the ring die pellet mill design, as well as some use the flat die pellet mill design.

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To help more people understand how a wood pellet press works, in addition to how wood pellets are constructed, we have developed the biomass pellet production guide. To operate a wood pellet press efficiently to create quality wood pellets, a good understanding of the process is required. Aspects such as wood particle size, moisture percentage, density as well as binding qualities all affect the quality of biomass pellets formed. The guide breaks the process down into ten uncomplicated steps, with diagrams in addition to illustrations to manufacture the process as clear as possible. Biomass pellet prices change depending on energy quality, market demand in addition to obtainable supply. The the prices of biomass pellets, although not constant, are far more stable than oil along with gas prices. The cost of wood pellets also has a more stable future than fossil fuels. Fossil fuels are based on a limited resource, along with are controlled with only a few countries, who will obviously keep the cost as high as the market will allow. Political disputes can also easily affect the prices of oil and gas, and in some cases the supply can stop altogether. Fossil fuels such as oil and gas are also a key factor in increased carbon dioxide levels within the ecosystem plus global warming. Therefore taxation on fossil fuels, including oil and gas will enlarge, raising prices further. Wood pellets can be produced from local purpose grown, along with waste biomass resources. This has more than a few payback in creating jobs in the selection, processing along with distribution of pellets. Also local biomass pellet production as well as consumption reduces haulage distances along with costs. So local biomass pellets can support the local economy, keep haulage CO2 in addition to costs to a minimum, as well as importantly keep biomass pellet prices low.

For more information on Wood Pellets Storage

The option of wood pellet storage can have a substantial impact on the biomass pellets price. For case in point wood pellets in bags, are more expensive than bulk deliveries in either large bags or blown loose into a silo. The obvious reason for this is there is no price associated by bagging the pellets. On the other hand there is the initial fee of installing a silo. In the long term yet the constant savings on energy costs will payback the investment on the silo. Wood pellet manufactures are seeing more people opt for the pellet silo’s, along with are thus varying their delivery methods more to pellet tankers, instead of pallet deliveries. For manufactures moving onto a more loose pellet delivery approach has benefits in addition to advantages. The benefit is the reduced investment in pellet bagging machines and the associated costs. On the other hand they have one more charge in the pellet tankers required. There will be a further market evolution, by way of pellet deliveries handled by separate companies. Making the process more efficient for the pellet manufactures, plus also cheaper for the end users.

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Biomass pellet production is a rapidly rising market. More people are interested in making pellets, in addition to hence how pellets are manufactured. At PelHeat we manufacture small biomass pellet mills. We have developed the Biomass Pellet Construction Guide, to start the learning curve on how pellets are manufactured. Wood pellet dwelling heating energy has existed since the 1970’s. On the other hand it is only recently owing to concerns over global warming and climate change that biomass pellet energy has been looked at as a serious replacement for oil and gas systems. Pellets are simply compressed forms of the original raw matter, for case wood sawdust. Under high pressure along with heat in a pellet mill the raw material is created into a pellet. A pellet resembles a colouring crayon. To produce quality biomass pellet, various aspects of the raw material along with equipment need to be restricted. The Wood Pellet Production Guide provides details on the required adjustments in these areas.

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There are multiple reasons along with payback from compressing materials into pellet. By means of regards to fuel pellets the main benefit is increased combustion efficiency, easy energy loading, storage as well as lower maintenance due to more complete combustion. As demand increases more and more people are looking into producing wood pellet for sale. The most common form of biomass pellet formed for sales are premium wood pellets. Premium wood pellets contain very little ash plus necessitate very little maintenance. To be described as a ‘premium’ biomass pellet certain standards have to be meet with regards to ash content along with moisture content.

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Biomass pellet prices are also dictated by the grade along with quality of the energy. The highest priced wood pellets are premium pellets. Premium pellet manufactures only use definite species in addition to grades of wood resources. The biomass must also have all bark removed, to keep the ash percentage as low as likely, to keep premium pellets an ultra low maintenance fuel. In recent years wood pellet shortages have occurred. In one case in point this was caused by way of the collapse of the housing market. This then effected the manufacture industry, which effected the wood timber industry. Much less sawdust was then produced through timber processing, along with premium pellet manufactures struggled to purchase raw material to manufacture pellets. The prices of premium pellets then began to rise. This is where purchasing a biomass pellet stove or boiler which can burn a wider assortment of fuel pellets can give the choice to use cheaper energy pellets.

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A pellet machine is the piece of the equipment used to create biomass pellets. Pellet machines come in various different sizes along with power ratings. They can range from a few horse power machines for individual or dwelling use to quite a few hundred horse power for large scale manufacture. To increase the supply of wood pellets in this constantly increasing market, more individuals as well as organizations are interested in generating wood pellets. This could be on a home scale, semi-industrial or large scale. At PelHeat we manufacture mobile pellet machines, along with we receive many requests for information on how biomass pellets are made.

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A biomass pellet shortage does appear from time to time, owing to issues in a rising market demand along with limited supply. The majority of the biomass pellet energy market is based around premium pellet energy. Premium pellets are the highest grade of wood pellet energy, the last wood pellet shortage was caused by a supply issue by means of premium pellet resources. Premium pellets are manufactured from softwood and hardwood residues, the wood must also be clear from bark. Most of the wood waste used for premium pellet manufacture comes from the wood processing industry, making board as well as beams for the manufacture industry. Recently in the US, the housing market owing to poor lending, resulted in a collapse in the mortgage plus housing production market. As less properties were been built, there was therefore less timber purchased for production. Fewer sales, meant less timber was processed, plus therefore less waste biomass residue was generated. This had knock on effects for premium wood pellet producers, as they struggled to obtain the biomass they needed. This then led on to increased biomass pellet costs.

For more information on Burning Wood Pellet